precast systems - Recreate

February 5, 2025
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ReCreate blog post series on mapping in WP1

Post 2

Author: Arvi Rahtola, research assistant, Tampere University

To gain a broader perspective on the possibilities of reuse and ease knowledge and technology transfer across borders, one of the goals in the ReCreate project is to gather data on precast systems from various European countries. The work is not limited to the four pilot countries of the project (Finland, Sweden, the Netherlands and Germany), but also includes a selection of eastern EU member states known to have large stocks of precast concrete buildings. Beside residential building systems, the ones used in non-residential construction are of interest as well. This blog post series describes that experience. Please find here Part 1 of the series, which explains the nature of this work and describes the Polish experience. The current blog will discuss the Estonian experience, while the series will continue with Romania and Finland later on.

The Estonian experience

Master’s student of architecture Arvi Rahtola joined the ReCreate research team at Tampere University as a research assistant for a ten-week sprint in the summer of 2024, with guidance provided by project researcher Niko Kotkavuo, to collect material on the precast building systems of Estonia. This blog gives the personal account of his involvement and the challenges he encountered while studying the systems:

Challenges with mapping Estonian Soviet concrete construction systems were mainly related to the country’s rather small size. When country is so small that in most fields everybody knows everybody by name, very few things are written down. As a starting point, the available Estonian sources were mainly blogposts, old news articles, or commercial publications on insulating existing residential buildings. Even though the initial material was narrow, it led me to archives, which turned out to be well organized and easy to access.

Finding enough material didn’t turn out to be a problem. The design bureau responsible for designing most Soviet prefabricated housing left behind a large amount of records. Some type building series had over 200 folders of material to go through. The information I was looking for was hiding in four or five of them. Additionally, some of the archived material had unfortunately deteriorated to the point of uselessness. The main challenge turned out to be locating the relevant files while hoping they were in a usable condition.

Processing the found material ended up being a challenge. Having been part of the Soviet Union, where the main language of state and business was Russian, the found archival material was also written in Russian. During the process of finding material and interpreting the blueprints, I got to extend my vocabulary related to precast concrete construction.

Residential buildings in Soviet Estonia were built by the Union wide ‘type project’ system. This means that the same building could be found in Estonia or Kazakhstan. During all the Soviet period, Estonian prefabricated concrete housing was compiled of only few different Union-wide systems and two ‘homegrown’ ones. Compared to many other nations, everything in these buildings was strictly standardized, which made the review work easier.

An interesting aspect of Estonian elements is the use of ‘silicalcite’ concrete and the use of shale oil ash to replace cement. This was mostly because the concrete industry was already struggling to produce enough cement during the years of reconstruction after the Second World War. By using unorthodox materials, building capacity was increased, when ordinary materials were in short supply.

Most of the reuse knowledge about the pan-Soviet systems like the 1-464, or the 111-121, are also hopefully more widely useful. The former was in use everywhere in the Soviet Union, and the latter was also used in many areas; for one in Kyiv, Ukraine.


February 4, 2025
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ReCreate blog post series on mapping in WP1

Post 1

Authors: Niko Kotkavuo, researcher & Maria Lomiak, research assistant, Tampere University

In the decades following the Second World War, many countries in Europe faced severe housing shortages. This lead to great efforts to industrialise building construction to reduce the cost and increase the speed of construction. The industrialisation effort manifested in many precast concrete building systems being developed, with various levels of standardisation. They became widely-used especially in multi-family housing construction in the second half of the 20th century.

Many of the systems follow national or regional borders while others have crossed borders. Border crossing has taken place e.g. via licence agreements or more unofficially, when features and details of existing exemplars have been borrowed in newly developed systems. Thus, the systems form an interrelated familial network. However, the fact that existing literature on the history of post-war construction has mostly been written in the local languages and for the audiences of the specific countries, is a challenge for the comparative study of precast systems.

To gain a broader perspective on the possibilities of reuse and ease knowledge and technology transfer across borders, one of the goals in the ReCreate project is to gather data on precast systems from various European countries. The work is not limited to the four pilot countries of the project (Finland, Sweden, the Netherlands and Germany), but also includes a selection of eastern EU member states known to have large stocks of precast concrete buildings. Beside residential building systems, the ones used in non-residential construction are of interest as well. This blog post series describes that experience, starting from Poland in the current post, and continuing with Estonia, Romania, and Finland in the next postings of the series.

The Polish experience

Master’s student of architecture Maria Lomiak joined the ReCreate research team at Tampere University as a research assistants for a ten-week sprint in the summer of 2024, with guidance provided by project researcher Niko Kotkavuo, to collect material on the precast building systems of Poland. This blog gives the personal account of her involvement and the challenges she encountered while studying the systems:

In my hometown, Warsaw, large-panel construction is omnipresent in the cityscape. As a matter of fact, across the whole country, large-panel housing is becoming sort of an icon of the past. Though precast structures in Poland tend to be associated with poor technical performance and imperfections, they continue to serve their purpose, providing housing for almost 12 million people (approx. 1/3 of the population).

The findings on Polish industrialised building systems reveal a complex family tree of systems, with few central systems applied nationwide, and multiple regional systems. After the Second World War, the establishment of the communist regime in Poland led to the strengthening of individual cities and regions. Autonomous research centres and local manufacturers emerged, which resulted in unsuccessful attempts to centralise housing systems (Wojtkun, 2012). Aiming at socio-economic growth, the development of industrial technology focused on efficiency through limiting the number of building systems, but the realities of local conditions necessitated continuous modifications, leading to an increasing number of variations for each of the so-called central systems.

Therefore, the preserved material on Polish industrialised systems is extensive, though scattered across various libraries and archives. These prerequisites and limited time for fieldwork meant that when cataloguing and reviewing the Polish systems, a certain degree of prioritisation had to be done. Nevertheless, tracking down reliable sources was the most rewarding part of the job. Then, organising and translating the collected material was more tedious than I initially thought. Incomplete sets of technical drawings or intricate descriptions were some of the difficulties I encountered. However, a handful of industry-specific manuscripts and articles related to the subject allowed me to create a comprehensive dataset on central systems, which were prioritised during the research work. Archival journal articles provided general parameters of systems, but the differences between systems’ variations were documented poorly.

With that in mind, the potential reuse of prefabricated elements of large-panel Polish housing poses a serious yet achievable challenge. Pre-deconstruction auditing would probably require a better understanding of individual variations of the systems.

Reference:

Wojtkun, G. (2012). ‘Standardy współczesnego mieszkalnictwa’. Przestrzeń i Forma, nr 17, pp. 301–322.





EU FUNDING

“This project has received funding from the European Union’s Horizon 2020 research and innovation programme under grant agreement No 958200”.

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